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manufacturing

LED production craft process design and control
300+ lines,monthly production 5,000 KK | Customizable design or OEG | produce series of products
固晶前準備
Preparation before Die Bond
固晶
Die Bond
固晶檢驗
Solidification inspection
高溫烘烤
165℃/3H
High temperature curing
等離子清洗
Plasma
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焊線
Wire Bond
焊線檢驗
Wire Bonding inspection
點膠
Coating
濕測
Test before drying
分段式烘烤
110℃/1H+150℃/3H
Segmented curing
AOI外觀
AOI inspection
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剝料
Cutting
分光
Sorting
編帶
Taping
編帶目檢
Visual inspection
低溫除濕
70℃/2H
Low temperature baking
真空包裝
Vacuum Packaging
裝箱入庫
Packing and storage
LED key production process–Plasma

Plasma principle

Plasma affects the material’s surface to cause physical and chemical reactions. Active particles and high-energy rays are used to react with the surface’s organic pollutant molecules. They collide and form small molecule volatile matters which then detach from and clean the surface.

  • Different from traditional detachment operations, the connected wire bond machine with fully autonomous conveyance feeding does not require manual transferring, thus safeguarding stable operations of the processes.

  • Improve the adhesive force between the wire bond tail and lead frame functional area.

  • Lower the wire bond breakdown rate and improve the wire bond efficiency.

  • A high level of cleanness in the lead frame bowl, with an improved binding force between the packaging gel and the bowl.

LED key production craft processes–AOI inspection
  • 01.Intelligent programming
  • 02.Easy operation
  • 03.Quality control
  • 04.Improved efficiency

AOI is the international latest-model testing technique. During the automatic inspection, the machine will utilize its camera to scan the sample, collect images, and then compare them with qualified parameters in the database. Images processed in this way will reveal the faults. Displays or autonomous marks reveal the faults and their reasons promptly, thus greatly improving production efficiency.

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